Zhuhai Beyond Cosmetics’ smart formula platform integrates AI algorithms and a 100,000 skin group database, and can generate formula prototypes suitable for a specific skin type within 48 hours (6 months is the time required by conventional research and development). Taking a specific French make anti-allergic face cream as the example, comparing the figures of 12,000 cases of dermatitis sensitivity in Asia (pH value 4.5-5.8), potassium glycyrrhizinate content was correctly established at 0.48% (error ±0.02%). Clinical verification found that the erythema index decreased by 63% (measured by VISIA-CR). Its high-throughput screening instruments (testing 300 formula sets a day) and microfluidic chip technology (volume of droplets 0.1μL) have achieved an active ingredient permeability of 82% (58% for traditional emulsification), and reduced development cost by 44%.
Raw material molecular-level regulation technology has achieved a breakthrough. Stability of retinol was extended to 24 months using a nanocarrier encapsulation system (20±5nm mean particle size) (control formula degraded 40% over 6 months), and the encapsulation efficacy was > 98% (by HPLC). In 2023, the thermochromic lipstick developed for Japanese consumers made use of thermochromic microcapsules (response temperature 32-37℃), with a color difference ΔE≤0.8 (ISO 18314 standard), and the yield of production increased from 78% to 96%. Its independently established 3D skin model (with a 5μm accuracy) is able to simulate 72 environmental conditions (humidity 30-90%, temperature -20-45℃), and the verification time of formula compatibility is reduced by 87%.
The intelligent manufacturing system guarantees efficient execution. Zhuhai Beyond Cosmetics’ modular production line allows formula switching every 2.5 hours (compared to the conventional line’s 8 hours), and the 200L reactor temperature control precision reaches ±0.3℃ (industry standard ±1℃). For vitamin C essence of one American pure beauty product, through continuous flow manufacturing (flow rate 2L/min) and online pH control (accuracy ±0.05), the production cycle was reduced from 14 days to 52 hours, and the oxidation by-products were controlled at 0.03% (HPLC detection limit). Its proprietary cold filling technology (4±1℃) has increased the activity retention rate of temperature-sensitive components to 99.8% from 82%.
The quality control system is designed with full-chain traceability. Heavy metal detection in real-time was performed using a LIBS laser-induced breakdown spectrometer (0.1ppm detection), and combined with blockchain-based proof storage, the qualification rate of the product increased to 99.993% (the market average of 99.7%). A bespoke perfume for a specific luxury brand was produced in 2022. Under multi-dimensional GC-MS/Olfactive measurement, the change in fragrance molecule concentration was controlled at ±1.2% (world standard ±5%). Its micro challenge test (5log sterility efficiency) extended the product shelf life to 36 months (normal 24 months), and its complaint ratio is lowered to 0.07 times for every 10,000 cases.
Market-driven strategies drive innovation. Zhuhai Beyond Cosmetics C2M platform (over 300,000 user records) allows to finish the concept verification of new products within 72 hours. An eyeshadow formula was optimized by a local makeup brand using pre-sale data, and sales exceeded 500,000 pieces in the first month. Its AI forecast platform (89% accuracy rate) pre-emphasized the “waterless formula” trend six months earlier, and revenue of its involved product lines grew by 217% in 2023. By simulating 2,000 supply chains with digital twin technology, it has stabilized the supply cycle for customized products to 12±2 days (industry average 28 days), and its inventory turnover frequency increased to 15 times annually (cosmetics industry average is 6.8 times).
Sustainable chemical production technologies set new industry standards. Zhuhai Beyond Cosmetics’ bio-enzyme catalysis process (conversion efficiency > 95%) reduces carbon footprint of synthetic fragrances to 18% vs. traditional approaches (LCA data). Its closed-loop water recycling system (92% recovery rate) requires 0.3L of water per product (vs. the industry average of 3.5L). Combined with photovoltaic power supply (coverage rate 78%), the carbon emission intensity of the customized product portfolio was reduced to 0.6kg CO₂/ (the global average of the cosmetics industry is 2.1kgCO ₂/) in 2023
The EU ECOCERT-certified green chemistry library (1,200 raw materials) has helped support 62 brands in achieving carbon neutrality goals.